Other university all, Mechanical Engineering , Manufacturing Processes Syllabus

PCC-ME 303 Manufacturing Processes

4.5 Credits

Module: 1
Conventional Manufacturing processes: Casting and Moulding: Metal casting processes and equipment, Heat transfer and solidification, shrinkage, riser design, casting defects and residual stresses. 

Module: 2
Introduction to bulk and sheet metal forming, plastic deformation and yield criteria; fundamentals of hot and cold working processes; load estimation for bulk-forming(forging, rolling, extrusion, drawing) and sheet forming (shearing, deep drawing, bending) principles of powder metallurgy. 

Module: 3
Metal cutting: Single and multi-point cutting; Orthogonal cutting, various force components: Chip formation, Tool wear and tool life, Surface finish and integrity, Machinability, Cutting tool materials, Cutting fluids, Coating; Turning, Drilling, Milling and finishing processes, Introduction to CNC machining.

Module: 4
Joining/fastening processes: Physics of welding, brazing and soldering; design considerations in welding, Solid and liquid state joining processes; Adhesive bonding. Additive manufacturing: Rapid prototyping and rapid tooling

Module:5
Machine Tools:
(a) Lathe: Principle, types, operations, turret/capstan, semi/automatic, Tool layout.

(b) Shaper, slotted, planer, operation, drive.
(c) Milling, Milling cutter, up & down milling, dividing head indexing, Max chip thickness, power required.
(d) Drilling and boring, reaming tools, Geometry of twist drill, Grinding, Grinding wheel, Abrasive, cutting action, grinding wheel specification, Grinding wheel wear, alterations, wear, fracture wear, dressing and trimming. Max chip thickness and guest criteria, Fla and cylindrical grinding, Centerless grinding, Superfinishing, Honing lapping, Polishing

Text Books:
1. Kalpakjian and Schmid, Manufacturing processes for engineering materials (5th Edition)- Pearson India, 2014
2. Mikell P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes, and Systems
3. Degarmo, Black &Kohser, Materials and Processes in Manufacturing