Savitribai Phule Pune University, Maharashtra (SPPU), Mechanical Engineering Semester 4, Manufacturing Processes Syllabus

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Unit - 1 Introduction to casting processes

1.1 Introduction to casting process

1.2 Patterns

1.3 Moulding sand

1.4 Melting of practices and furnaces

1.5 Pouring and Gating system design

1.6 Numerical estimation to find mold filling time

1.7 Riser design and Placement

1.8 Principles of cooling and solidification of casting

1.9 Directional and Progressive solidification Estimation of solidification rate

1.10 Cleaning and finishing of casting

1.11 Defects and remedies

1.12 Principle and equipment of permanent mould casting

1.13 Investment casting

1.14 Centrifugal casting

1.15 Continuous casting

Unit - 2 Metal Forming Processes

2.1 Plastic deformation

2.2 Stressstrain diagram for different types of material

2.3 Hot and Cold working

2.4 Factors Affecting Plastic Deformation

2.5 Yield criteria

2.6 Concept of Flow stress

2.7 Forming Limit Diagram

2.8 Rolling Process

2.9 Forging

2.10 Extrusion

2.11 Wire and Tube drawing process

Unit - 3 Sheet Metal Forming

3.1 Types of Sheet metal operation

3.2 Press working equipment and terminology

3.3 Types of dies

3.4 Clearance analysis

3.5 Estimation of cutting forces

3.6 Centre of pressure and blank size determination

3.7 Design of strip layout

3.8 Blanking die design

3.9 Introduction to Drawing

3.10 Bending dies

3.11 Methods of reducing forces

3.12 Formability and forming limit diagrams

Unit - 4 Welding Processes

4.1 Classification of joining processes

4.2 Welding terminology and types of joints

4.3 Arc Welding Processes

4.4 Resistance welding

4.5 Welding metallurgy and heat affected zone

4.6 Weld inspection

4.7 Defects in various joints and their remedies

Unit - 5 Processing of polymers

5.1 Thermoplastics and Thermosetting

5.2 Processing of polymers

5.3 Thermoforming

5.4 Extrusion

5.5 Moulding

5.6 Extrusion of plastic

5.7 Pressure forming and Vacuum forming

Unit - 6 Manufacturing of Composites

6.1 Introduction to composites

6.2 Composite properties

6.3 Matrices

6.4 Fiber reinforcement

6.5 Composite Manufacturing Processes

6.6 Fabrication of Ceramic Matrix Composites by Direct Oxidation

6.7 Carboncarbon composites

6.8 Polymer Matrix and nanocomposites

Download MECH Sem 4 syllabus pdf
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Other Subjects of Semester-2
Maths - 3
Fluid mechanics
Applied thermodynamics
Kinematics of machinery
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